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Manufacturing

Reporting stopped being an IT job — so IT could make the data precise.

Industry: Mid-sized plastics manufacturer (anonymized)

Challenge

The manufacturer was losing material to waste and leftovers, with little real-time visibility into where it happened. Every report meant a request to the IT department, who pulled the data and saved it to Excel by hand — slow, and only as accurate as the moment it was captured.

Solution

Agents now handle reporting, leftovers control, and fault-case monitoring directly. Management pulls any report straight from the agent — no IT ticket, no manual Excel. That freed the IT team from producing reports to do what actually moves the numbers: maintaining the data sources across the factory floor — the cameras and detectors feeding the system. With those properly maintained, data quality climbed and the reports became precise.

Results

  • Reporting is self-serve — management pulls any report from the agent on demand, instead of requesting it from IT
  • IT redeployed from generating Excel files to maintaining data quality; better-maintained cameras and detectors dramatically improved data accuracy
  • The process is now transparent to management — decisions run on precise, current data

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